ADOPT ADVANCED

Technology

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Technology is a critical driver of business growth—whether your objectives include improving time-to-delivery, ensuring consistent quality, strengthening workforce training, optimizing materials management, addressing labor gaps or controlling costs.

Industry Extension Services’ Advanced Manufacturing and Technology Deployment team partners with organizations to evaluate current manufacturing processes, conduct in-depth analysis and design a clear path toward a high-performing future state. Using a structured, phased approach, we prioritize practical, cost-effective solutions that can be implemented quickly while building long-term organizational capability and operational efficiency.

Our goal is to collaborate with you throughout your transformation journey—advancing productivity, performance and sustainable growth.

AI Courses and Resources
AI Courses and Resources

Industry Extension Services offers a comprehensive suite of Artificial Intelligence (AI) training courses and webinars designed to help manufacturers build practical knowledge, improve workforce productivity and confidently apply AI technologies across operations—from frontline teams to organizational leadership.

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AI-Driven Manufacturing: Practical Productivity for Manufacturing Teams

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AI-Driven Manufacturing: Practical Productivity for Manufacturing Teams is a one-day, hands-on course designed to introduce manufacturing professionals to the practical use of generative artificial intelligence (AI) in everyday work. This beginner-friendly session focuses on helping participants understand what AI is, how it can be used responsibly and where it can realistically support productivity, quality, and communication across manufacturing operations.

No prior AI or technical experience is required. Participants leave with a practical understanding of how AI can support their role and concrete examples they can apply immediately at work.

Participants will:

  • Explain generative AI in practical, plain-language terms
  • Identify manufacturing tasks where AI can improve efficiency and consistency
  • Communicate effectively with AI tools to get useful, relevant outputs
  • Use AI to support documentation, problem-solving and communication tasks
  • Recognize ethical, privacy and data-security considerations for responsible AI use
  • Topics covered:

  • Introduction to generative AI and how it works
  • Practical AI use cases in manufacturing operations
  • Using AI to draft and improve SOPs and work instructions
  • AI-supported troubleshooting and problem-solving
  • Improving reports, emails and internal communication with AI
  • Basics of prompt design and guiding AI behavior
  • Responsible AI use, limitations and risk awareness
  • Duration:

    7 Hours | 1 Day

    Format:

    Available as an open enrollment course. Register: https://reporter.ncsu.edu/link/instanceview?courseID=IES-AI-MAN-PROD&deptName=IES&instanceID=000001

    Recommended For:

    Manufacturing professionals who are curious about AI and seeking a practical, low-risk introduction, including quality and continuous improvement professionals, manufacturing and operations leaders, engineers and technical staff, as well as supervisors, team leads and other support personnel.

    Contact your Regional Manager to schedule.

    Customized Introductory AI for Manufacturing

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    Do you have a team of  10 or more employees who would benefit from an on-site, customized AI introductory course for manufacturing?

    Participants will:

  • Explain generative AI in practical, plain-language terms
  • Identify manufacturing tasks where AI can improve efficiency and consistency
  • Communicate effectively with AI tools to get useful, relevant outputs
  • Use AI to support documentation, problem-solving and communication tasks
  • Recognize ethical, privacy and data-security considerations for responsible AI use
  • Topics covered:

  • Introduction to generative AI and how it works
  • Practical AI use cases in manufacturing operations
  • Using AI to draft and improve SOPs and work instructions
  • AI-supported troubleshooting and problem-solving
  • Improving reports, emails and internal communication with AI
  • Basics of prompt design and guiding AI behavior
  • Responsible AI use, limitations and risk awareness
  • Duration:

    Varies

    Format:

    Customized, in-person training – contact your Regional Manager to schedule!

    Recommended For:

    Manufacturing professionals who are curious about AI and seeking a practical, low-risk introduction, including quality and continuous improvement professionals, manufacturing and operations leaders, engineers and technical staff, as well as supervisors, team leads and other support personnel.

    Smart Prompts, Smarter Factories: AI Agents & Prompt Engineering for Manufacturers Webinar

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    Discover how to move beyond AI hype and begin applying practical, real-world solutions through effective prompt engineering and AI agents in this recorded webinar, Smart Prompts, Smarter Factories: AI Agents & Prompt Engineering for Manufacturers.

    We’ll introduce frameworks to help you craft powerful prompts that guide AI tools like ChatGPT, and we’ll walk through a hands-on case study: designing a basic AI agent to monitor machine maintenance hours.

    Learn how to move beyond buzzwords and start building real value with AI—no coding background required.

    Participants will:

  • Understand the role of AI agents in supporting smarter manufacturing operations
  • Apply practical prompt engineering frameworks to generate accurate, actionable AI outputs
  • Learn how to design simple AI-driven workflows—no coding experience required
  • Explore a real-world case study demonstrating how an AI agent can monitor machine maintenance hours
  • Gain practical strategies for integrating AI tools, such as ChatGPT, into day-to-day manufacturing processes
  • Topics covered:

  • Understand the role of AI agents and how they support smarter manufacturing operations
  • Apply prompt engineering frameworks to generate more accurate, actionable AI outputs
  • Design practical AI-driven workflows—no coding experience required
  • Explore a real-world case study demonstrating an AI agent used to monitor machine maintenance hours
  • Duration:

    Less than 1 hour

    Format:

    Pre-recorded free webinar

    Coaching:

    Customized implementation coaching services are available after course completion.

    Recommended For:

    Plant managers, engineers, quality professionals and anyone interested in understanding how artificial intelligence can be practically applied to improve operations and decision-making on the manufacturing shop floor.

    ChatGPT for Frontline Workers in Manufacturing Webinar

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    Customized Transformations

    Frontline manufacturing employees manage complex processes, maintain quality standards, and uphold critical safety requirements every day. This webinar explores how artificial intelligence tools such as ChatGPT can enhance workforce efficiency, support decision-making and help manufacturers address common operational challenges on the shop floor.

    Participants will:

  • Understand how AI can support frontline manufacturing roles and daily operations
  • Identify practical ways to improve efficiency, troubleshooting and decision-making
  • Learn how AI tools can assist with training, maintenance and quality processes
  • Gain strategies for integrating AI into existing manufacturing workflows
  • Explore real-world applications that deliver immediate operational value
  • Topics covered:

  • Introduction to ChatGPT and how AI-powered tools function in manufacturing environments
  • Common frontline manufacturing challenges and AI-driven solutions
  • Real-world use cases including troubleshooting, maintenance support, training and quality control
  • Best practices for implementing AI tools within production workflows
  • Interactive discussion and Q&A addressing participant questions and applications
  • Duration:

    Less than 1 hour

    Format:

    Pre-recorded free webinar

    Recommended For:

    Manufacturing professionals, frontline workers, team leaders and technology enthusiasts looking to harness the power of AI to optimize manufacturing processes and overcome industry challenges.

    AI for the Rest of Us: Real-World Tools for Busy Manufacturers

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    Are you wearing more hats than your job title suggests?

    If you’re juggling HR, Safety, Quality, Training—or all of the above—this Lunch & Learn Workshop is for you.

    In AI for the Rest of Us: Real-World Tools for Busy Manufacturers, you’ll learn how small and mid-sized manufacturing teams are using artificial intelligence to save time, reduce stress and streamline the daily grind. No coding, no big budgets—just practical, ready-to-use tools that make your work easier and your operation stronger.

    What you will learn:

    This workshop will equip you with the knowledge and tools to build a robust succession planning strategy.

    You’ll gain practical insights into:

  • Time-saving AI tips
  • Real-world use cases
  • How to work smarter, respond faster and stay ahead
  • Duration:

    Less than 1 hour

    Format:

    Pre-recorded free workshop

    Recommended For:

    Manufacturing professionals

    Automation and Technology Deployment Assessment
    Automation and Technology Deployment Assessment

    Advanced manufacturing experts conduct on-site assessments to evaluate your current operations and identify process optimization opportunities prior to equipment investment, helping determine the most cost-effective technologies aligned with your organization’s specific needs.

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    Schedule an on-site automation and process optimization assessment with Industry Extension Services to uncover practical opportunities to improve efficiency, reduce costs and make informed technology investments that support your operational goals.

    Our assessment helps your organization:

  • Evaluate your current operations and identify automation-ready processes
  • Replace repetitive, labor-intensive tasks with efficient, scalable solutions
  • Determine the appropriate level of automation based on your business needs
  • Improve workflow efficiency, productivity and overall process performance
  • Identify cost-effective technologies tailored to your specific applications
  • Reduce risk by optimizing processes before making capital equipment investments
  • Format:

    On-site, in-person assessment

    Contact your Regional Manager to schedule.

    SMARTER NC
    SMARTER NC

    Through a federal grant from the Department of Energy, Industry Extension Services can provide financial assistance to small- to medium-sized manufacturers to offset non-equipment costs associated with adopting and integrating relevant SMART technology.

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    NC State University Industry Expansion Solutions is partnering with the NC Department of Commerce on a federal grant from the Department of Energy to assist small and medium-sized manufacturers with the cost of assessing technology needs, identifying solutions, finding vendors and training and implementing SMART technology. An example of a qualified project is as simple as installing sensors that can reduce many of your production and energy costs. All you need to do is purchase the equipment technology and we can help offset the non-equipment costs of implementation!

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    The Benefits of Smart Manufacturing

    Improved efficiency

    Smart factories can monitor equipment performance and automate complex processes, improving accuracy and reducing human error.

    Increased productivity

    Smart factories can use data to identify issues, such as when a machine is slowing down production, and then use artificial intelligence systems to resolve them.

    Long-term cost savings

    Smart factories can use predictive maintenance to identify potential problems early and address them at a convenient time, which can save money.

    Greater flexibility

    Smart factories can scale production quickly to meet changing demand and can customize products to meet specific customer needs.

    Watch a video to learn more about SMARTER NC

    SMARTER NC YouTube Screen Grab

    How the program works:

    Step 1

    Small-to-medium-sized manufacturers (less than 500 employees) in North Carolina will complete a short application (estimated time to complete: 10 minutes) to determine whether their company is ready to participate in the program. ncstateies.com/sncapp

    Step 2

    The SMARTER NC team will review applications. 100 initially qualified companies selected to participate will receive an initial walkthrough viability assessment. Assessment includes verification of application items, confirmation of production systems and collection of information concerning current and future commitments to smart manufacturing*.

    *Important: The company should assign a smart manufacturing project decision-maker.

    Step 3

    From the initial 100 assessments, 75 small-to-medium-sized manufacturers will be approved to receive comprehensive smart manufacturing technical assessments to help develop implementation project ideas and strategies. Results will be shared with the company to assist with their engagements with 3rd party integrators for a project solution plan and cost proposal.

    Project solution plan and cost proposal are to be submitted to SMARTER NC for approval of any reimbursements prior to project start. 50 projects will be approved for partial reimbursement of some project non-equipment costs.

    Step 4

    The SMARTER NC team will review the quote and agree to reimburse a matching level of non-equipment costs, including integration and training expenses. Note: Participating companies must provide a matching investment of at least 30% of the project cost. Example: For a $20,000 smart manufacturing implementation project, SMARTER NC can approve reimbursement of up to $14,000. The maximum reimbursement for any company project is $25,000. Average reimbursements are expected to be ~$13,000. The company completes the approved project with 3rd party and submits the agreed-upon reimbursement amount for payment.

    To receive SMARTER NC reimbursement funds, approved applicants must:

  • Submit a detailed cost proposal for the SMARTER NC project, subject to reimbursement, including itemized labor and materials expenditures
  • Obtain a Unique Entity Identifier (UEI). This has replaced the Data Universal Numbering System (DUNS) number.
  • Have a procurement review process in place
  • Complete an environmental questionnaire as required by DOE
  • Receive documented evidence of approval by DOE and SMARTER NC
  • Submit evidence of paid invoices for the approved and completed SMARTER NC project
  • Complete the approved SMARTER NC project and submit reimbursement request before March 15, 2027.
  • Target Industries

    (but not limited to manufacturers in)

  • Biopharmaceutical
  • Metal Fabrication
  • Chemical and Polymer
  • Food and Beverage
  • Automotive and Heavy Equipment Manufacturing
  • Textiles
  • Contact your Regional Manager to schedule.

    Additive Manufacturing
    Additive Manufacturing

    Advanced manufacturing specialists provide the expertise and resources to help your organization evaluate, adopt, and leverage AM technologies to unlock new design, efficiency and production opportunities.

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    Additive Manufacturing Assessment

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    Additive Manufacturing (AM) has rapidly evolved from a prototyping tool into a viable production solution capable of competing with traditional manufacturing methods for many end-use applications. With expanding material capabilities and performance advantages, AM presents new opportunities to improve product design, accelerate development, and enhance manufacturing flexibility. Our specialists can help your organization determine where and how additive manufacturing delivers the greatest value.

    Schedule an Additive Manufacturing assessment to:

  • Evaluate your current products and identify strong “good-fit” applications for AM
  • Explore Design for Additive Manufacturing opportunities, including 3D modeling support
  • Develop and review printed prototypes at our advanced manufacturing facilities
  • Conduct product and material testing to validate performance and feasibility
  • Navigate cost-benefit decisions between outsourcing print jobs and investing in in-house equipment
  • Reduce risk by assessing implementation strategies before capital investment
  • Benefits to your organization include:

  • Discovery of new additive manufacturing applications within your operations
  • Reduced new product development lead times and overall production costs
  • Increased design flexibility and product innovation
  • Improved operational efficiency through optimized manufacturing approaches
  • Opportunities for growth, customization and diversification into new markets
  • Format:

    On-site, in-person assessment

    Recommended For:

    Electrical engineers, process engineers and technicians.

    Contact your Regional Manager to schedule an assessment and uncover how AM can strengthen your production capabilities and competitive advantage.

    On-Demand Self-Paced Additive Manufacturing Course

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    This free, introductory course on Additive Manufacturing (AM) is designed specifically for small and medium-sized manufacturers who want to learn how AM technologies can be applied to current operations and future growth opportunities. The course is self-paced, allowing participants to explore the fundamentals of AM at their own convenience.

    This study was prepared under contract with North Carolina State University Industry Expansion Solutions (IES) with financial support from the Office of Economic Adjustment, Department of Defense. The content reflects the views of IES and does not necessarily reflect the views of the Office of Economic Adjustment. Learn more about the Industry Extension Services Defense Initiatives.

    Participants will:

  • Understand the basics of Additive Manufacturing and its capabilities
  • Identify practical applications of AM for small and medium-sized manufacturing operations
  • Explore how AM can support prototyping, production and product innovation
  • Learn considerations for materials, design and cost-effectiveness in AM
  • Topics covered:

  • Introduction to Additive Manufacturing technologies and processes
  • Comparing AM with traditional manufacturing methods
  • Selecting appropriate materials and applications for AM
  • Practical use cases for prototyping and production
  • Cost-benefit considerations and implementation strategies
  • Duration:

    Approximately 1.5 hours (self-paced)

    Format:

    Free, online, self-paced, on-demand course. Register for the course: Additive Manufacturing Self-Paced Course

    Recommended For:

    Manufacturing professionals, engineers, operations managers, and business leaders in small or medium-sized enterprises who are curious about Additive Manufacturing and how it can be applied to their operations.

    Technology Scouting
    Technology Scouting

    Industry Extension Services’ technology experts can navigate the changing tide of business and the technologies that have the greatest impact on your bottom line.

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    Staying competitive in manufacturing often requires identifying the right processes, materials and technologies to meet customer expectations for quality, cost and delivery. Our Technology Scouting service helps organizations uncover and evaluate emerging solutions, ensuring your operations stay efficient, innovative and responsive to market demands.

    Participants will:

  • Understand how to assess current operations and define technology-related goals
  • Identify emerging technologies with the potential to address unmet operational or product needs
  • Evaluate technology options based on cost, feasibility and impact on productivity
  • Receive expert recommendations and guidance on next steps for implementation
  • Gain actionable insights to accelerate product development, process improvement and market competitiveness
  • Topics covered:

  • Assessment of current processes, product requirements and organizational goals
  • Exploration of new materials, methods and technologies applicable to your operations
  • Leveraging university, partner and industry resources for technology evaluation
  • Practical evaluation frameworks to compare options against your needs
  • Strategic recommendations to implement technologies and maintain a competitive edge
  • Duration:

    Varies

    Format:

    Customized consulting

    Recommended For:

    Manufacturing leaders, product development teams, and operations or quality professionals seeking to identify and evaluate emerging technologies that can improve processes, reduce costs, accelerate time-to-market and support new product development or market expansion.

    Contact your Regional Manager to schedule.

    Smart Sensors
    Smart Sensors Webinars

    Two Industry Extension Services’ recorded webinars provide a practical introduction to smart sensing technologies and their role in modern manufacturing, guiding participants from foundational concepts to advanced industrial applications.

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    Smart Sensors I

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    Smart Sensors I: Your Smart Manufacturing Journey Starts Here
    Vehicles, appliances and even toys now leverage seamless internet connectivity and take advantage of many innovative sensing technologies that were once considered too expensive to add to standard product configurations or excessive… “Who needs that anyway?”. Robber sensing technologies are credited with real-time “driver-assist” decision-making in today’s automobiles. That’s above and beyond the hundreds already controlling and optimizing the vehicle’s efficiency and the occupants’ comfort. While components of industrial control systems for many years, sensors were considered part of the “black box” and little attention was paid to their stand-alone usefulness. 

    Today, data is king and reliance on sensors and their elevation out/away from the black box has taken on its own imperative.  Devices are “smarter,” can connect to the internet, often wirelessly and are becoming less expensive and easier to integrate.

    Watch the webinar recording for an introduction to commercial, off-the-shelf (COTS) sensing technologies that can help you unearth and share essential production data or assist you in becoming your own integrator-of-things without the integrator price tag!

    Participants will:

  • Learn the difference between a switch and a “smart switch”
  • Discover where some standard smart sensors are used in manufacturing
  • See how easy it can be to add smart sensors to legacy equipment/systems
  • Duration:

    Less than 1 hour

    Format:

    Pre-recorded free webinar

    Recommended For:

    Electrical engineers, process engineers and technicians.

    Smart Sensors II

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    Smart Sensors II: From the Breadboard to the Dashboard
    The Internet of Things (IoT), originally coined in 1999, has made its way into the vernacular only in the past few years; it is now commonly associated as being a puzzle piece of Smart Manufacturing. What lacked at the turn of the century was a clear understanding of how these “new-concept” devices would talk to systems of importance, e.g. a controller or ingestion mechanism, and, more importantly, how they would be ultimately used to benefit our everyday lives. Home automation, smart phone-enabled and other simple devices soon became commonplace, and we began to see the benefit of these “things”. Fast-forward, industry found great utility in placing these devices within their own systems to capture information that may not have been native when the original system was developed. The IoT wild west began…

    Today, with the need for robustness and security, IoT devices in the industrial world have taken on another qualifier, IIoT. Industrial Internet of Things devices are smart sensors for industrial settings. In this second installment of Smart Sensing, join our host for a quick lesson on how a simple device may be used “bare” for simple control and then promoted to connecting to the cloud, where data can be extracted, displayed and acted upon in rapid fashion.

    Participants will:

  • Find out some of the key differences between an IoT device and an IIoT device.
  • See, step-by-step, how an IIoT device can be used in simple control and extended for use in more elaborate settings.
  • Discover how these devices can be connected to the cloud with little configuration.
  • Discover a tool that you can use, and may already have familiarity, can be put into play to show/share information critical to agile production.
  • Duration:

    Less than 1 hour

    Format:

    Pre-recorded free webinar

    Recommended For:

    Electrical engineers, process engineers and technicians.

    Understanding Mobile Robots
    Understanding Mobile Robots

    The “Understanding Mobile Robots…Are They a Good Fit For Your Plant Floor?” webinar breaks down the aggregate topic of autonomous mobile robots (AMRs) for all to understand.

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    If you are new to the technology, have heard about how AMRs can boost operations but are unsure where to start, or would just like a touchstone to gauge where your operational maturity may be, join our resident automation expert for this introduction to the latest mobile robot technologies

    Participants will:

  • Understand the characteristics and different types of AMRs
  • Learn the key elements of the safety of these systems
  • Identify the production metrics that should be scrutinized when considering adoption
  • Duration:

    Less than 1 hour

    Format:

    Pre-recorded free webinar

    Recommended For:

    Chief technology officers, chiefs operations officers and process engineers and technicians

    Hover over your county on the map to contact your Regional Manager.

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